Level measurement
Level measurement via sensor:
Non-contact measurement for real durability
Automation is continuing apace. In agriculture, for example, where labour is becoming increasingly scarce, an ever-increasing degree of mechanization and automation is gaining ground. Here, level measurement using sensors is an important step in the automation chain.
It must be possible to reliably measure fill levels across all industries. This applies both on a large scale and in the smallest sizes, where precision is just as important as reliability.
Non-contact measurement technology using sensors ensures maximum longevity and low reinvestment cycles. SECO Sensor develops transducers for ultrasonic sensors and manufactures them for well-known sensor specialists.
This is what is important for transducers and sensors in the field of level measurement:
There are several critical aspects to the development and manufacture of high-precision and customized transducers for level measurement sensors. These include both technical and application-specific requirements. Here are the most important factors:
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Precision and accuracy
Measurement accuracy: The transducer must enable high-precision measurements in order to provide reliable data. This is particularly important in applications where even small level changes are relevant. Talk to us about your challenges!
Resolution: A high resolution is necessary to detect even the smallest changes in the fill level.
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Adaptability and customization
Material compatibility: In general, transducers must be adapted to the specific properties of the substances to be measured, regardless of whether they are liquids or solids such as grain, olives or other materials. Ultrasonic transducers have a clear advantage here thanks to their non-contact measuring process using ultrasound.
Environmental conditions: The sensors must function reliably under specific ambient or weather conditions such as temperature, humidity or (air) pressure.
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Robustness and durability
Wear resistance: Especially when measuring abrasive or corrosive substances, the transducers must be made of resistant materials. Ultrasonic transducers make a decisive difference here, however, as they enable contactless measurement. They therefore keep a good distance from the object being measured.
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Costs and profitability
Cost-benefit ratio: The design must be economical and offer a good cost-benefit ratio.
Life cycle costs: Consideration of the total costs over the life of the transducer, including maintenance and operation, which is another advantage of ultrasonic transducers. They require a minimum of maintenance due to their non-contact use.
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Innovations and further development
Technological innovations: Use of new technologies to continuously improve the performance and efficiency of the transducers in the level sensor.
Research and development: Continuous research and further development to meet the specific requirements of new applications. Here at SECO Sensor, we work together with our customers to develop solutions that are individually tailored to the challenges our customers face.
By taking these factors into account, we can successfully develop and manufacture high-precision and customized transducers for level measurement.
Feel free to contact us if your sensor technology – starting with the transducer – needs to be geared towards the best possible functionality. We will gladly dedicate ourselves to your task in order to sustainably increase the efficiency of your level measurement via sensor or other areas in which ultrasonic sensors measure gaseous substances or distances. With SECO Sensor, you can rely on a team with many years of experience!
You can reach us by e-mail at info@seco-sensor.de or personally on the phone at +49 (0)9561 869141+49 (0)9561 869141
SECO Sensor develops transducers for level sensors for level measurement at the highest quality standard – customized
As you can see: The advantage of ultrasonic sensors lies in non-contact measurement. This means that there is no wear and tear on the sensor or transducer – and a long service life is possible.
Together with its customers, SECO Sensor develops transducers for ultrasonic sensors that exceed the usual limits. We are also happy to advise you on technical issues relating to ultrasonic sensor technology. From the initial idea, through the development of prototypes to the introduction into series production – and of course afterwards – we are happy to support you on the way to new ultrasonic transducers for innovative sensor technology.
Thematic background to applications and requests:
Make the level measurement process sustainable: non-contact measurements with ultrasonic sensors ensure a long service life for the sensors. Liquids can also be measured without contact using the level sensor. Discuss your level measurement challenges with us. We can develop a sensor product with an ultrasonic transducer individually for you. Design your product together with us. You are welcome to find out more online in advance on our website.